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Procon1 provided AmerenUE with a Nuclear Plant Welding Engineer for a 1-1/2 year period, enabling their permanent staff to devote full time to a special long term project. Included with this assignment were multi-plant benchmarking and a complete rewrite of the Station ASME Section XI Repair Program for the 10-Year Update.
Procon1 in 2008 developed the ASME Section XI Repair/Replacement Program, developed the fusion program and procedures, provided oversight for the qualification and testing of fusion operators and performance demonstrations, and provided expert input for resolution of technical issues associated with installation of HDPE (high density polyethylene) Piping for AmerenUE at their Callaway Plant. The project - the first installation of HDPE Piping in a nuclear system in the United States - involved shop fabrication of 22-1/2 deg, 45 deg and 90 deg mitered elbows, and installation of 2000 feet of buried 36 NPS DR9.5 (4-inch wall thickness) PE4710 piping.
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Procon1 provided PPL Susquehanna, LLC, with a full time Plant Welding Engineer to support implementation of the Extended Power Uprate Project on Susquehanna's Unit 2. The assignment included review and approval of supplier welding program procedures, welding procedure specifications, and welder qualification records - as well as oversight of welding activities during replacement of six feedwater heaters and resolution of technical problems encountered during installation. |
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Procon1 provided expert consulting services to the Electric Power Research Institute in the development of studies and reports on nuclear welding programs, emergency service water operability, repairs to leaking nuclear piping systems, and development of reinforcing sleeve and pad repair methods for nuclear raw water systems.
Procon1 has assisted other industry leaders, including Northeast Generation Services, in the evaluation and refinement of their welding program and procedures. As a result, they were able to meet the economic challenges associated with this rapidly changing technology, while ensuring complete compliance with governing Codes and regulations.
Procon1 developed a comprehensive and "best in the industry" ASME Code / Safety-Related HDPE (High Density Polyethylene) Fusing Program and Procedures for a leading industrial construction company, Kiewit Power Nuclear.
Procon1's reputation is based on more than eighty-five cummulative years of dedicated and diversified service to the construction and power generation industries by its personnel. Knowledge and skills acquired through this experience range from:
• Drafting to field engineering to site management;
• Piping and support engineering to start-up testing to project supervision;
• Weld engineering to materials engineering to design engineering to engineering management;
• Craft supervision to E/C and ISI examination coordination to welding inspection to supervision of welder training and qualification testing;
• Group supervision to production supervision to department management;
• Program and procedure development to group realignment to department reorganization;
• Technical instruction to personnel development to leadership and engineering training program development and course instruction.
Procon1 is now sharing the unique skills and knowledge acquired through this diverse experience with others. And we are prepared to share them with you.
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